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- 3Table of Contents
- 5General Information
- 7Abbreviations Used in This Manual
- 9General Precautions
- 12Body Number
- 12Engine Identification Number
- 12Transmission Identification Number
- 12Identification Information
- 13Metric Fasteners Fastener Strength Identification
- 13Metric Information
- 14Standard Tightening Torque
- 15Vehicle Lifting Points
- 16Front Support Location
- 16Rear Support Location
- 17Maintenance and Lubrication
- 18Maintenance Schedule Under Normal Driving Conditions
- 20Maintenance Recommended Under Severe Driving Conditions
- 24Maintenance Service
- 24Water Pump Belt Inspection and Replacement
- 25A/C Compressor And/or Power Steering Pump Drive Belt
- 25Camshaft Timing Belt Inspection
- 26Engine Oil and Filter Change
- 26Engine Bolts Tightening
- 26Valve Lash Inspection
- 28Cooling System Hoses and Connections Inspection
- 28Engine Coolant Change
- 28Engine Oil Capacity
- 29Ignition System
- 29Exhaust Pipes and Mountings Inspection
- 29Ignition Wiring Replacement
- 30Distributor Cap and Rotor Inspection
- 30Spark Plugs Replacement
- 30Plug Specification
- 31Fuel System
- 31Ignition Timing Inspection
- 31Distributor Advancer Inspection
- 31Air Cleaner Element Replacement and Inspection
- 32Emission Control System
- 32Carburetor Choke System Lubrication and Inspection
- 32Engine Idle Speed and Idle Mixture Inspection
- 32Oxygen Sensor Replacement
- 33Electrical
- 33Crankcase Ventilation Hoses and Connections Inspection
- 33PCV (Positive Crankcase Ventilation) Valve Inspection
- 33Fuel Vapor Storage System Inspection
- 34Chassis and Body
- 34Clutch Pedal Inspection
- 34Brake Discs, Pads, Brake Drums and Shoes Inspection
- 34Brake Hoses and Pipes Inspection
- 35Brake Lever and Cable Inspection
- 35Tire Inspection and Rotation
- 35Wheel Discs and Free Wheeling Hubs Inspection
- 35Wheel Bearing Inspection
- 36Suspension Inspection
- 37Propeller Shafts Inspection
- 37Transmission Oil Inspection and Change
- 38Fluid Level Inspection
- 38Transfer and Differential Oil Inspection and Change
- 38Steering System Inspection
- 39Final Inspection
- 39Power Steering System Inspection
- 39Door Hinges Lubrication
- 41Recommended Fluids and Lubricants
- 42Heater and Ventilation
- 43Heater General Description
- 44Heater Control Operation
- 44Forced Ventilation
- 45Outside Air-Introduced Heating
- 45Inside Air-Circulated Heating
- 45Head-Cooled/Feet-Warmed Heating
- 46Trouble Diagnosis
- 46Servicing
- 46Wiring Circuit
- 47Heater Blower Motor Removal
- 47Heater Blower Motor Installation
- 47Heater Blower Resistor Removal
- 47Heater Blower Resistor Inspection
- 48Heater Blower Resistor Installation
- 48Heater Blower Motor Switch Removal and Inspection
- 48Heater Blower Motor Switch Installation
- 48Control Cables
- 49Air Control Cable Adjustment
- 49Heater Control Cable Adjustment
- 49Fresh Air Control Cable Adjustment
- 50Heater Unit
- 51Body Ventilation
- 51Heater Unit Removal
- 51Heater Unit Installation
- 52Rear Duct Description
- 52Rear Duct Removal
- 52Rear Duct Installation
- 53Bumpers and Sheet Metal
- 53Front Bumper
- 54Rear Bumper
- 54Hood Adjustment
- 55Hood Vertical Adjustment
- 55Hood Lock Adjustment
- 55Front Fender Removal
- 55Front Fender Installation
- 56Steering, Suspension, Wheels and Tires General Diagnosis
- 61Tire Diagnosis
- 61Irregular And/Or Premature Wear
- 61Wear Indicator
- 61Radial Tire Waddle
- 63Vibration Diagnosis
- 63Radial Tire Lead
- 64Front End Alignment General Information
- 64Toe Setting
- 65Camber
- 65Preliminary Checks Prior to Adjusting Front Alignment
- 65Toe Adjustment
- 65Camber and Caster Adjustment
- 66Steering Angle
- 67Steering Gear Box and Linkage
- 68Steering Gear Box and Linkage General Description
- 69Steering Gear Box Construction and Operation
- 70Steering Gear Box Removal
- 70Steering Gear Box Installation
- 71Tie Rod End Removal
- 71Tie Rod End Installation
- 72Idler Arm Removal
- 72Idler Arm Installation
- 73Steering Wheel Inspection
- 73Steering Gear Box Oil Level
- 74Adjustment of Worm Shaft Starting Torque
- 76Torque Specifications
- 76Special Tools
- 77Power Steering (P/S) System
- 78Power Steering (P/S) System General Description
- 78Power Steering System Layout
- 78Hydraulic Pressure Circuit
- 79Operation With Steering Wheel in Straight-ahead Position
- 79Operation With Steering Wheel Turned to Right
- 80Valve Unit
- 80Operation With Steering Wheel Turned to Left
- 80Manual Steering
- 80Spring Reaction Mechanism
- 81Power Steering (P/S) Pump
- 81Flow Contol Valve
- 81Components of P/S Pump
- 81Operation of Flow Control Valve (When Idling)
- 82Relief Valve
- 82Operation of Flow Control Valve (When Running at Low Speed)
- 82Operation of Flow Control Valve (When Running at High Speed)
- 83Power Steering System General Diagnosis
- 85On Vehicle Service
- 85Steering Wheel Play Inspection
- 85Steering Force Inspection
- 86Power Steering Belt Tension
- 86Power Steering Belt Tension Adjustment
- 86Power Steering Fluid Level
- 86Idle Up System
- 87Air Bleeding Procedure
- 87Hydraulic Pressure in P/S Circuit
- 89Power Steering (P/S) Gear Box Removal
- 90Power Steering (P/S) Gear Box Installation
- 91Removing Steering Lower Shaft
- 91Removing Center Link End
- 91Removing Steering Gear Box
- 91Installing Steering Gear Box
- 92Power Steering (P/S) Pump Removal
- 92Installing Steering Lower Shaft
- 93Power Steering (P/S) Pump Installation
- 94Power Steering (P/S) Pump Disassembly
- 94Removing P/S Pump Pulley
- 95Removing Terminal Assembly and Discharge Connector
- 95Removing P/S Pump Cover
- 95Removing Cam Ring
- 95Removing Rotor
- 96Power Steering Pump Assembly
- 96Installing Shaft
- 96Installing Rotor
- 96Installing Vane
- 97Installing Cover
- 97Installing Flow Control Valve
- 97Installing Terminal
- 97Installing Suction Connector
- 98P/S Pump Body and Shaft Inspection
- 98Cam Ring Inspection
- 98Rotor Vane Inspection
- 98Flow Control Valve Inspection
- 100Steering Wheel, Column and Shaft Description
- 102Steering Wheel Removal
- 102Steering Wheel Installation
- 103Turn Signal/Dimmer Switch Removal
- 103Turn Signal/Dimmer Switch Installation
- 103Steering Column Removal
- 104Steering Column Installation
- 104Steering Lock Removal
- 105Steering Lock Installation
- 105Steering Lower Shaft Removal
- 105Steering Lower Shaft Installation
- 106Checking Steering Column for Accident Damage
- 107Checking Tilt Steering Column Torque Specifications
- 107Checking Tilt Steering Column Special Tool
- 108Front Suspension
- 109Front Suspension General Description
- 110Stabilizer Bar/Bushings Removal
- 110Stabilizer Bar/Bushings Installation
- 111Strut Damper Removal
- 111Strut Damper Installation
- 112Coil Spring/Bump Stopper/Spring Rubber Seat Removal
- 113Coil Spring/Bump Stopper/Spring Rubber Seat Installation
- 114Bump Stopper/Spring Rubber Seat Removal
- 114Bump Stopper/Spring Rubber Seat Installation
- 114Wheel Hub/Bearing/Oil Seal Removal
- 115Wheel Hub/Bearing/Oil Seal Installation
- 117Knuckle/Wheel Spindle Removal
- 118Knuckle/Wheel Spindle Installation
- 119Suspension Control Arm/Ball Stud/Bushings Removal
- 120Suspension Control Arm/Ball Stud/Bushings Installation
- 121Front Free Wheeling Hub (Optional) General Description
- 121Manual Free Wheeling Hub Operation
- 122Manual Free Wheeling Hub Installation Instruction
- 123Manual Free Wheeling Hub Maintenance Service
- 124Automatic Free Wheeling Hub Operation
- 125Automatic Free Wheeling Hub Installation Instruction
- 126Automatic Free Wheeling Hub Maintenance Service
- 126Post-assembly Confirmation
- 127Front Suspension Inspection
- 127Bar
- 127Bushing
- 127Strut Damper And/Or Coil Spring
- 129Required Service Materials
- 130Front Suspension Special Tools
- 131Rear Suspension
- 132Rear Suspension General Description
- 133Rear Shock Absorber Removal
- 133Rear Shock Absorber Installation
- 134Coil Spring Removal
- 134Coil Spring Installation
- 135Trailing Rod and Bush Removal
- 136Trailing Rod and Bush Installation
- 137Rear Upper Arm Removal
- 139Rear Upper Arm Installation
- 141Rear Axle Shaft and Wheel Bearing Removal
- 142Rear Axle Shaft and Wheel Bearing Installation
- 144Rear Axle Shaft Inner Oil Seal Removal
- 144Rear Axle Shaft Inner Oil Seal Installation
- 145Rear Axle Housing Removal
- 147Rear Axle Housing Installation
- 151Rear Suspension Inspection
- 151Trailing Rod, Upper Arm, Axle Housing and Coil Spring
- 151Rear Suspension Fasteners
- 151Upper Arm Ball Joint
- 152Bearing Retainer and Axle Shaft Inner Oil Seal
- 152Trailing Rod and Upper Arm Bush
- 152Wheel Disc, Nut & Bearing
- 153Recommended Torque Specifications
- 155Wheels and Tires General Description
- 155Replacement Tires
- 156Wheels for Replacement
- 156Wheel Maintenance
- 156Wheel Attaching Studs
- 156Inflation of Tires
- 157Wheels and Tires Service Operations
- 157Metric Lug Nuts and Wheel Studs
- 157Tire Placard
- 157Tire Rotation
- 158Balancing Wheels
- 158Tire Mounting and Demounting
- 158Tire Repair
- 159Wheels and Tires Torque Specifications
- 159General Balance Procedure
- 159Off-Vehicle Balancing
- 159On-Vehicle Balancing
- 160Front Drive Axle/Axle Bearing, Oil Seal
- 160Drive Axle General Description
- 161Drive Axle Removal
- 161Drive Axle Disassembly
- 162Drive Axle Inspection
- 162Drive Axle Cleaning
- 163Drive Axle Assembly
- 164Axle Bearing/Oil Seal Removal
- 164Drive Axle Installation
- 165Axle Bearing/Oil Seal Installation
- 166Front Drive Axle/Axle Bearing/Oil Seal Torque Specifications
- 167Front Drive Axle/Axle Bearing/Oil Seal Required Service Materials
- 167Front Drive Axle/Axle Bearing/Oil Seal Special Tools
- 168Propeller Shafts General Description
- 169Propeller Shafts Removal
- 169Propeller Shafts Installation
- 169Disassembly of Universal Joint
- 169Universal Joint Noise
- 170Disassembling On Flange Yoke Side
- 171Reassembly of Universal Joint
- 172Propeller Shafts Required Service Material
- 172Propeller Shafts Special Tools
- 173Brake
- 174Brake General Description
- 175Disc Brake Caliper Assembly General Description
- 175Front Caliper Assembly
- 176Caliper Operation
- 176Single Piston Floating Caliper Type
- 176Clearance Correction
- 177Drum Brake Assembly General Description
- 178Rear Brake Operation
- 180Master Cylinder Assembly General Description
- 180Master Cylinder Normal Operation
- 181Master Cylinder One-circuit Operation
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Suzuki Manuals. Updated November 30, 2018. I don't sell Suzuki manuals, nor do I supply them for download. My view is that just about everyone today has a computer, laptop, tablet or smart phone, together with fast internet service, and so all I do is try to provide easy access to a range of manuals on-line that have either been given to me or that I have purchased and then scanned.
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